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What is the future development trend of Taiyida punch?


Release time:

2024-02-04

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What is the future development trend of Taiyida punch? With the development of numerical control technology, network technology, servo control technology and high torque servo motor, Taiyida punch has the following development trends. (1) high speed and high precision. High speed and high precision are the eternal pursuit of the development of machine tool industry.

What is the future development trend of Taiyida punch?

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With the development of numerical control technology, network technology, servo control technology and high torque servo motor, Taiyida punch has the following development trends.

(1) high speed and high precision.

High speed and high precision are the eternal pursuit of the development of machine tool industry. Improve the speed and accuracy of Taiyida punch press mainly includes the following aspects:1) Improve the dynamic performance of the feed mechanism. At present, the feed mechanism mainly adopts two traditional mechanical transmission modes of ball screw and rack, and adopts semi-closed loop control. Positioning speed, acceleration and positioning accuracy are usually not high. In recent years, with the development of linear motor drive technology and the popularization of application, linear motor drive feeds back the real-time motion position through the grating ruler to form a closed-loop control, thereby improving the positioning speed, and the acceleration and positioning accuracy of the CNC turret punch press feed mechanism Reach a new height; 2) Adopt all-electric servo main drive. On the one hand, its bottom dead center has high accuracy and can be controlled within ± 0.05mm. On the other hand, the drive mechanism has a rich stamping mode. For example, using the high-speed crankshaft positive and negative swing processing mode, the time required to complete the 4mm stroke can be controlled within 40ms; 3) New technologies should be adopted to reduce downtime, such as automatic mold wear detection technology, automatic mold replacement technology, and automatic loading and unloading Technology etc.

(2) Real-time intelligence.

Today, with the development of science and technology, the market's pursuit of Taiyida Punch is no longer limited to precision and reliability, but began to be based on intelligent solutions. Key technologies:1) On-line monitoring technology of workpiece quality; 2) On-line monitoring technology of die wear; 3) Automatic selection and replacement of dies; 4) Remote intelligent fault diagnosis and elimination; 5) Establishment and optimization technology of process expert database.

3) Energy saving and environmental protection.

Taiyida punch mainly involves the following three aspects:1) Noise pollution can be reduced by adopting silent processing mode, optimizing machine structure, using sound insulation materials, etc.; 2) Oil pollution, replacing the traditional hydraulic main transmission with all-electric servo main transmission is the inevitable trend of industry development; 3) Based on the green design concept of life, advanced design concepts and design methods are adopted to strive for the most reasonable application of materials, and machine tools are no longer stupid.

4) Single machine flexible machining unit (FMC) and function integration.

Large multi-machine flexible manufacturing system (FMS), also known as flexible manufacturing system, is the future development trend. However, in terms of the current domestic market and industrial structure, small single-machine flexible manufacturing units with multiple functions have better market prospects. This small single-machine flexible processing unit takes Taiyida punch as the main body and has auxiliary functions such as deburring and tapping. At the same time, it is equipped with a three-dimensional warehouse and an automatic loading and unloading system, which has high processing flexibility and efficiency, and can even realize unmanned operation. Compared with large-scale flexible manufacturing systems, it has a small footprint, low equipment purchase cost, and more reliable and stable operation. It is more easily accepted by customers, especially suitable for some small and medium-sized professional sheet metal processing enterprises. As shown in Figure 9, this is a flexible sheet metal blanking processing device developed by our company in 2009. The flexible processing device has mature technology and stable performance. At present, more than 30 units have been sold, bringing considerable economic benefits to customers. The two Taiyida punching machines of the processing unit are arranged symmetrically, equipped with a three-dimensional warehouse and an automatic loading and unloading mechanism. The degree of automation has increased significantly, and only the operator needs to monitor on time. However, to achieve true unmanned operation, there are still some key technologies that need to be broken through, such as mold wear online monitoring technology, mold automatic selection and replacement technology, workpiece quality online monitoring technology, and intelligent fault diagnosis and elimination technology.