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Is the feeder expensive? What role does the feeder play?


Release time:

2024-02-04

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The feeder production line is mainly composed of a material rack, a straightening machine and a punching machine. It is often used to punch wafer materials and can replace the common way of gradually punching and feeding along the material extension direction. Feeder price to be very expensive? Feeder in reducing the cost of production enterprises play what role?

The feeder production line is mainly composed of a material rack, a straightening machine and a punching machine. It is often used to punch wafer materials and can replace the common way of gradually punching and feeding along the material extension direction.Feeder PriceIs it expensive? What role does the feeder play in reducing the production cost of the enterprise?

First, the feeder is simple to operate and has a high degree of automation. When using the swing feeder, only the width of the material, the diameter of the required punching circle and the feeding step distance are input on the 7-inch touch screen, and the control system of the numerical control feeder will automatically calculate the moving and feeding distance without adjusting any mechanical parts, thus realizing fully automatic operation and use.

Second, during the stamping process, the offset feeder can directly offset the steel, which not only reduces the cutting process of cutting the steel strip into slender strips in advance, improves the production efficiency, but also reduces the waste of waste and raw materials.

The third is accurate and stable feeding to improve the accuracy of wafer cutting. The transmission part of the feeder adopts the PLC control system imported from Japan and the electric control system of two sets of Yaskawa servo motors, one of which is connected with the feeding roller through the synchronous belt wheel to realize the centering control of the feeding roller. The other set of servo motor system is connected with the precision roller screw through the synchronous belt wheel to complete the precision left and right movement. In the continuous stamping process, the small edge spacing can be set within 0.5mm. The feeding error of the swing feeder can be controlled within 0.08mm to meet the higher and higher processing requirements.

Fourth, the feeder greatly reduces the scrap produced by stamping wafers, reduces the production process, saves time and effort, reduces production costs, and greatly improves production efficiency. This is also the reason why the offset feeder is favored by the stamping market. In addition, its structural design, superior performance, convenient and quick operation are deeply loved by customers.

According to the reason, the feeder is divided into multiple shifts, and each shift can save 7% of the material, thereby maximizing the material utilization rate.

  Feeder PriceIs it expensive? What should I do when the automatic feeding cannot work?

1. If it is a single step feed, please check whether the feed length or number of times is set in the step distance other than the starting step. If yes, reset the length and number of times beyond the first step to zero.

2. Check whether the count reaches the set quantity. If the set amount is reached, automatic feeding can be started normally after zero adjustment.

3. If the above problems cannot be automatically fed, it is necessary to check whether the cam output of the punch is blocked, or whether the automatic feeding signal line of the feeder is loose or falling off due to improper operation and maintenance.

4. If you use the cutting function as a feeder, you need to check whether the cutting delay and cutting time are adjusted too short, and the time needs to be readjusted.

Is the feeder expensive? There are many factors that cause the feeder to fail to automatically feed, which need to be checked one by one and repaired in time. The feeder is a punch automation equipment composed of several mechanical parts. Each structure is related to the mechanical properties of the feeder, so pay attention to the maintenance of the feeder in daily use.